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Integrated Approach for the development of advance, coated gas turbine blades

R. Herzog, N. Warnken, I. Steinbach, B. Hallstedt, C. Walter, J. Müller, D. Hajas, E. Münstermann, J.M. Schneider, R. Nickel, D. Parkot, K. Bobzin, E. Lugscheider, P. Bednarz, O. Trunova, L. Singheiser

Advanced Engineering Materials, 8, 535-562, (2006)

DOI: 10.1002/adem.200500277

Download: BibTEX

This paper describes a through-process modelling on a microstructural level of the production of a coated turbine blade, including its in-service properties and degradation, accompanied by the actual production and testing of a CMSX-4 single crystal turbine blade dummy. The following steps are dealt with by modelling and experiment: solidification of the blade alloy during casting, microstructural changes during homogenization and aging heat treatments chemical vapour depostion of an Al2O3 diffusion barrier coating, physical vapour deposition (sputtering) of a (Ni,Co)CrAlY bound coat, atmospheric plasma spraying of an Y2O3 stabilized ZrO2 thermal barrier coating and microstructural changes and develpment of critical stresses ant in-service conditions. This work forms a part of the Collaborative Research Centre 370 (SFB370) "Integrative materials modelling".

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